Category:Milling Machines

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Vertical Milling Machines
Milling machines in the Asylum Machine Shop
General Info
Make various
Model
Serial
Specs
Manual
Asylum Info
Location Machine Shop
Rubric
Training
Testing
Restrictions red


Description

On a milling machine, parts are created by removing material from a solid block (or workpiece) using a variety of spinning cutting tools.

A 3-axis vertical milling machine has a variable-speed vertical spindle and a heavy table that translates underneath it. A metal workpiece is clamped to the table and a cutting tool is held in the spindle. Cutting is done by moving the workpiece against the spinning tool, or by lowering the spinning tool into the workpiece.

A CNC milling machine operates by computer control. Motors are attached to the movement mechanics allowing the computer to make precision-machined parts automatically.

Use For Do Not Use For
  • Metals
  • Mild steel, Alloy steel, Stainless steel
  • Aluminum, Brass, Copper Alloys
  • Titanium
  • Plastics such at PMMA and polypropylene
  • Wood
  • Graphite
  • Fiber Composites
  • Any materials with abrasive additives.
  • Flammable or toxic materials

Safety Notes

Warning Safety glasses Eye protection required!


Personal

  • Wear safety goggles. Eyeglasses are NOT safety goggles.
Flying debris hazard.png
  • Beware of flying chips. They are HOT and SHARP.
  • Do not wear loose clothing or jewelry when operating the machine. Long hair must be tied back or covered.
  • Do not wear gloves. Gloves can be drawn into a cut by the spinning tool.
  • Do not remove chips from the cutting area with bare hands. Use a chip brush or a shop-vac.
  • Always keep a secure, stable stance. Avoid over-reaching. Clean up oil spills immediately and avoid slipping. Keep the work area clear of trip hazards.

Machine

  • Work must be clamped securely in a vise and the vise clamped tightly to the table, or, work must be clamped securely to the table.
  • Always stay at the machine while it is running.
  • Do not operate the machine if any unusual or excessive heat, noise, smoke, or vibration occurs.
  • Make sure the spindle has come to a complete stop before changing tools or unloading the workpiece. Keep hands clear of the spindle start switch when changing tools.
  • NEVER USE COMPRESSED AIR to remove chips from the work area.
  • Remove all wrenches, chuck keys, and loose parts before turning on the machine.
  • Before running machine the spindle should be rotated by hand to make sure it is clear for cutting.
  • Make sure the cutter is rotating in the proper direction before cutting material.
  • Always use sharp cutters that are in good condition.
Vertical 3-Axis Milling Machines at Artisans Asylum
Accu II Mill Enco Mill Sharp Mill "Click" Sharp Mill "Clack" Bridgeport Mill
CNC Manual Manual Manual Manual (Out of Service)
Mill Accu II.png Mill Enco.png Mill Sharp Click.png Mill Sharp Clack.png Mill Bridgeport.png

Parts of a Milling Machine

setup guide sketch
Parts of a Milling Machine

Headstock:

The spindle is driven by the motor at the top. Frequently there is a crank-operated speed control located on the front.

An emergency stop (E-STOP) button is always located next the the motor power switch.

The spindle is raised and lowered through the Quill, actuated by a handle on the side of the headstock.

Tools are held in place with a drawbar that extends through the center of the spindle. The draw-bar can be tightened manually or with a pneumatic motor.

Table:

The moving table is carried on the machine's saddle.

Side-to-side (Longitudinal) motion of the table is controlled by ball crank handles on either end of the table. The scales are incremented by 0.001 inches.

Knee:

In-and-out (Cross) motion of the table is controlled by a crank on the front of the knee, also incremented by 0.001 inches.

The table is raised and lowered vertically by a crank on the side of the knee.

Base and Turret

These provide stability and allow some adjustment of the headstock.

Pages in category "Milling Machines"

The following 6 pages are in this category, out of 6 total.