Hydraulic Shop Press: Difference between revisions
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Link to: [[:Category:Metal Shop | Metal Shop main page]] | Link to: [[:Category:Metal Shop | Metal Shop main page]] | ||
Link to: [[:Category:Metal Shop#Tools | Metal Shop tool list]] | |||
This tool is used in [[:Brackets_Tutorial_2b:_Fabricating_a_Bracket_from_a_Solidworks_Design#Bend_the_Sheet | Brackets tutorial 2b]] and [[:Brackets_Tutorial_3:_No_Frills_Shelf_Bracket#Bend_the_Bracket | Brackets tutorial 3.]] | |||
=== Use for: | {{ToolBox | ||
|tool_title=12-Ton Shop Press | |||
|image=SW_3_BracketRE_16_press.png | |||
|caption=Shop press for bending | |||
|location=Metal Shop | |||
|training=[https://www.artisansasylum.com/class-catalog Tool classes] | |||
|testing=[https://www.artisansasylum.com/tool-testing Tool testing], or [[:Category:Metal Shop#Tool Testing Night|come to the shop on Tool Testing Night]] | |||
|restrictions=green | |||
|make=Duralast | |||
|model=12-ton | |||
|serial=Unknown | |||
|manufacturer_specs=n/a | |||
|manual= [https://drive.google.com/file/d/1Nuy2IyIoAondwi9wheXuH1nB-s5gW41K/view?usp=drive_link 12-ton bottle jack manual] | |||
|rubric=n/a | |||
|tool_categories= | |||
}} | |||
= Description = | |||
{| class="infobox" cellspacing="5" style="width: 2em; text-align: left; font-size: 100%; line-height: 1.5em;" | |||
! colspan="2" class="infobox-image" | [[File:Metal_shop_press_pressure_relief.png|150px|pressure_relief]] | |||
|- | |||
| colspan="2" | Pressure relief | |||
|- | |||
|} | |||
This is a 12-ton hydraulic "bottle" jack mounted to a steel frame so it can be used as a press. The pressure relief valve is located on the press base. This machine is generally used for bending sheets and bars, and it usually has a 4" wide right-angle bending tool and die set mounted. The opening in the frame is 16" wide. | |||
== Use for: == | |||
* Bending steel sheets and bars up to 1/8" thick | * Bending steel sheets and bars up to 1/8" thick | ||
== Do not use for: == | |||
* High-carbon or Hardened steel | * High-carbon or Hardened steel | ||
* Round or square stock | * Round or square stock | ||
| Line 25: | Line 51: | ||
* Cuts/scrapes from sharp edges and burrs | * Cuts/scrapes from sharp edges and burrs | ||
=Bending= | |||
* Mark your workpiece with a clearly visible line. | |||
{| class="infobox" cellspacing="5" style="width: 2em; text-align: left; font-size: 100%; line-height: 1.5em;" | |||
! colspan="2" class="infobox-image" | [[File:bending_a_piece.png|160px|bending]] | |||
|- | |||
| colspan="2" | Bend | |||
|- | |||
|} | |||
{| class="infobox" cellspacing="5" style="width: 2em; text-align: left; font-size: 100%; line-height: 1.5em;" | |||
! colspan="2" class="infobox-image" | [[File:squaring_a_piece.png|220px|squaring]] | |||
|- | |||
| colspan="2" | Square | |||
|- | |||
|} | |||
{| class="infobox" cellspacing="5" style="width: 2em; text-align: left; font-size: 100%; line-height: 1.5em;" | |||
! colspan="2" class="infobox-image" | [[File:marking_a_piece.png|210px|marking]] | |||
|- | |||
| colspan="2" | Mark | |||
|- | |||
|} | |||
* Insert the workpiece into the jig and lower the workpiece so it lightly loads. | |||
* Square the workpiece in the tool. | |||
* Pump up the pressure to bend the workpiece. | |||
* Check the angle with a square as the bend approaches 90°. If you squeeze too far, the bend can surpass 90°. | |||
=Tooling= | |||
{| class="infobox" cellspacing="5" style="width: 2em; text-align: left; font-size: 100%; line-height: 1.5em;" | |||
! colspan="2" class="infobox-image" | [[File:Metal_shop_press_bending_tool_removal.png|190px|dead_blow]] | |||
|- | |||
| colspan="2" | Removing the tool with a "dead-blow" hammer. | |||
|} | |||
{| class="infobox" cellspacing="5" style="width: 2em; text-align: left; font-size: 100%; line-height: 1.5em;" | |||
! colspan="2" class="infobox-image" | [[File:Metal_shop_press_bending_tool_longitudinal.png|200px|bender_longit]] | |||
|- | |||
| colspan="2" | Longitudinal bending tool. | |||
|} | |||
{| class="infobox" cellspacing="5" style="width: 2em; text-align: left; font-size: 100%; line-height: 1.5em;" | |||
! colspan="2" class="infobox-image" | [[File:Metal_shop_press_bending_tool_transverse.png|210px|bender_transv]] | |||
|- | |||
| colspan="2" | Transverse bending tool. | |||
|- | |||
|} | |||
The bending tool is press-fit onto the ram below the bottle jack. It can be positioned at any angle, but the two most useful orientations are shown here: longitudinal and transverse. | |||
To remove the tool, hit it with a "dead-blow" hammer with a soft head until it lossens up and comes off. Reposition, and press it onto the ram using the press. | |||
Latest revision as of 13:57, 12 October 2024
Link to: Metal Shop main page
Link to: Metal Shop tool list
This tool is used in Brackets tutorial 2b and Brackets tutorial 3.
| 12-Ton Shop Press | |
|---|---|
| General Info | |
| Make | Duralast |
| Model | 12-ton |
| Serial | Unknown |
| Specs | n/a |
| Manual | 12-ton bottle jack manual |
| Asylum Info | |
| Location | Metal Shop |
| Rubric | n/a |
| Training | Tool classes |
| Testing | Tool testing, or come to the shop on Tool Testing Night |
| Restrictions | green |
Description
| |
|---|---|
| Pressure relief |
This is a 12-ton hydraulic "bottle" jack mounted to a steel frame so it can be used as a press. The pressure relief valve is located on the press base. This machine is generally used for bending sheets and bars, and it usually has a 4" wide right-angle bending tool and die set mounted. The opening in the frame is 16" wide.
Use for:
- Bending steel sheets and bars up to 1/8" thick
Do not use for:
- High-carbon or Hardened steel
- Round or square stock
Safety Hazards
 |
 |
Eye protection required! |
|---|---|---|
- Workpiece can unexpectedly snap
- Pinching injuries
- Cuts/scrapes from sharp edges and burrs
Bending
- Mark your workpiece with a clearly visible line.
| |
|---|---|
| Bend |
| |
|---|---|
| Square |
| |
|---|---|
| Mark |
- Insert the workpiece into the jig and lower the workpiece so it lightly loads.
- Square the workpiece in the tool.
- Pump up the pressure to bend the workpiece.
- Check the angle with a square as the bend approaches 90°. If you squeeze too far, the bend can surpass 90°.
Tooling
| |
|---|---|
| Removing the tool with a "dead-blow" hammer. |
| |
|---|---|
| Longitudinal bending tool. |
| |
|---|---|
| Transverse bending tool. |
The bending tool is press-fit onto the ram below the bottle jack. It can be positioned at any angle, but the two most useful orientations are shown here: longitudinal and transverse.
To remove the tool, hit it with a "dead-blow" hammer with a soft head until it lossens up and comes off. Reposition, and press it onto the ram using the press.
